Custom thermal labels are highly versatile and can be manufactured in virtually any size or shape to suit your needs. Standard rectangular labels (like 4” x 6” or 2.25” x 1.25”) are commonly used for shipping and barcode applications, but customization allows for much more flexibility. You can request:
Square labels for compact labeling areas
Circle or oval labels for branding, promotions, or packaging
Die-cut custom shapes for unique product identification or decorative labeling
Mini labels for small items like vials, jewelry, or electronics
Large-format labels for pallet tags, signage, or industrial equipment
Sizes can range from less than 1 inch to over 8 inches in width or length, depending on your printer’s capabilities. When placing a custom order, it's important to specify your intended use and compatible printer model so the label layout fits perfectly and feeds correctly without jamming or misalignment. Custom shapes often require a one-time die-cut fee, but the visual impact and operational fit often make it worth the investment.
